Home » A Couple Built A Double-Decker Airstream Camper And It’s As Awesome As It Sounds

A Couple Built A Double-Decker Airstream Camper And It’s As Awesome As It Sounds

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For how awesome Airstream campers are, there’s one thing the brand’s iconic trailers don’t do, and that’s expand on their space. That hasn’t stopped a couple from figuring out how to make a bigger Airstream by building up. This 1974 Airstream Excella 500 wears a 1966 Airstream International as a hat and it’s exactly as sweet and silly as you’d expect.

Being able to go to RV shows has afforded me the privilege of finding out what a lot of RV buyers are looking for today. Airstream is one of those brands with a strong and loyal following. Even our own readers have their own “silver bullet” trailers. However, I’ve noticed that there is a set of RV buyer who really wants to buy an Airstream, but won’t because the riveted aluminum wonders don’t have slides.

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It sounds a bit silly, but slides can make travel trailers feel substantially more roomy, especially when the manufacturer is creative with the expanded space. Courtney and Bill Stephens have taken things into their own hands and have given a vintage Airstream more space not through a slide, but by grafting a third of another Airstream onto its roof!

1970s Luxury

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The base trailer in this weird combination is the Excella 500.

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Airstream is one of a few RV manufacturers with an expansive document repository and a blog documenting its own history. Unfortunately, Airstream doesn’t say much about the Excella 500. That’s not stopping me from finding you the sweet details.

According to Airstream historian Joe Peplinski, the Excella 500 launched in 1971. On the surface, an Excella 500 looks like a trim level for the 31′ Airstream Sovereign, but Airstream advertised the Excella 500 as its own model. The Excella 500 is 31 feet long like the Sovereign and features the same floorplans, but that’s where the trailers depart.

Airstream positioned the Excella 500 as its most opulent flagship trailer. This included the usage of better quality materials than were found in lower Airstream models. The Excella 500 trailers were filled to the brim with standard equipment that would have been options in other trailers if the options were available at all. The Excella 500 derives part of its name from the fact that it was a limited-production model selling just 500 units a year.

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According to A Complete Guide for the Family Camper, a book published in 1972, the average price of a travel trailer in 1972 was between $2,500 ($19,110 today) and $4,000 ($30,576 today). But the Excella 500? It was a whopping $14,662 ($112,078 today). That’s a lot of dough, but you also got a lavish trailer with a 45-gallon water tank, a doorbell, an electric jack, tinted windows, a water purifier, a telephone jack, a motorized TV antenna, an air-conditioner, and so much more. The options list was short and consisted of two different bunk bed setups, a spare tire, a generator, and the infamous Thetford Thermasan poop burner.

None of these features are that surprising, but many trailers in the 1970s were still pretty bare affairs. The Excella 500 gave you everything right out of the box.

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The other half of this equation is the Airstream International on the roof. Airstream does have some history on the International and states that the 1958 International was designed to be the first-ever “self-contained” travel trailer, a camper capable of being parked somewhere without hookups while still providing everything its occupants needed.

This Excella International

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Of course, the history of the two trailers doesn’t really matter because this custom unit ditches heritage for something different.

From what I’ve been able to find, Courtney and Bill began this project in the late 2010s starting from two completely ragged trailers. The Excella 500 looked nice from the outside, but its frame was rusted out beyond belief and the interior was far past its prime. Then there was the old International, which also had its best years behind it. In an Instagram post, Courtney explains that the Excella 500 was so rotted out that its frame snapped while they were working on parts of the trailer.

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The couple gutted the Excella and then had it lifted off of its frame. The trailer was given a rebuilt frame and new axles while the donor International was cut into roughly a third of its original size. From there, Courtney and Bill put the shell onto the frame and it was slowly filled out with a floor while the International was perched on top. The couple then enlisted the help of friends, finishing the build sometime in 2020.

Courtney says that the frame underneath was reinforced for the trailer’s new roof and the monocoque structure of the Excella 500 was also strengthened since it also wasn’t made to have a wart on its top. The couple also tried to keep the trailer as OEM and period-correct as possible. The result is something fresh, but still looking vintage. Here’s what she says about what you’re looking at today:

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Both trailers have working exterior lights and this airstream tows like a dream! This custom Airstream has been renovated from top to bottom with the love of Classic airstream in mind. The open concept will make it a breeze to make yourown. The trailer frame has been totally reinforced with fresh c-channel steel, and new torsion axles and tires.

Loft has an interior steel frame to ensure stability. New subfloor and flooring. All new insulation in both walls and under subfloor with completely new electrical wire and components and new aluminum sheeting for interior walls.

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Custom cabinets, closet/pantry, and bathroom vanity with Custom Stainless steel tub. Above kitchen sink has OEM roller storage as well as in living area. Counter top in kitchen is teak and in bathroom is layered cherry and white oak.

Airstream is all electric. No gas to worry about. Retro fridge with freezer, 5 gallon electric hot water heater, and portable two stove top burner and convection oven. Comes with two 13,000 BTU domestic A/C with front AC having heating element, fantastic fans in both living area and loft, and come with Grizzly cub mini wood burning stove for cold winter nights. Large sink in kitchen and unique sink in bathroom. Airstream comes with custom curtains, sway bar, x-chock tire stabilizers, 8 prong truck connector, electric trailer brake, tire covers, and towable dump tank.

I will note that while the completed trailer looks pretty sweet, some parts could be a little better. For example, the refurbished frame still has rust on it and for the price I’m about to tell you I think you’d expect a little better polish. Speaking of polish, the body could probably use a good polishing, too.

Worth The Price?

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What I really like about this unit is the fact that it’s not just something built to show off on Instagram. Courtney had a baby during the build and the trailer was actually towed around the United States for family adventures.

I also like how the trailer appears to be a fully-functioning unit. They didn’t cut corners like getting rid of the plumbing or ditching the shower. The loft up at the top also looks like a neat place to saw some logs. The wood, fixtures, and roomy lower level are other nice touches.

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Excellaint

Now we come to the big question. This trailer looks nice, but is it worth the asking price of $60,000? The ask here is about double what you’ll pay for an original Excella 500 from the era. So, is an interior renovation and the unique growth worth double?

I’m not sure, but I do love how silly this is while also remaining functional. It’s just the right amount of goofy and it did save a trailer that was otherwise likely destined for a scrap heap. If you’re interested, head on over to  Ruskin, Florida, and begin your next adventure. If anything, I love the continued creativity of RV fans who work with their hands.

(Images: Courtney Stephens, unless otherwise noted.)

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Greensoul
Greensoul
4 months ago

Lame. There have been videos on the internet for years covering the story of a lady who grew up in a Spartan and her dad added a second story for his girls and a manual slide out for the families piano. Looked totally stock he did such a nice job. That was cool and worth 60k easily. This is just ugly and lame at best

3WiperB
3WiperB
4 months ago

Airstream did make a few models with a dinette slide-out in the early 2000’s. It didn’t add that much space, but added a lot of complexity.

Note, I’m writing this from our Airstream, at an Airstream rally, with about 20 other Airstreams. I’ll take my little 23′, 17 year old trailer over a huge SOB (some other box) with slides any day. Even better than the trailer, I’ve met so many great people at the club rallies. I’m camped between a 1966 24′ Tradewind and a 2000 30′ Excella. The couple with the Tradewind towed it over 600 miles in the past 2 days. They really do last.

Dodsworth
Dodsworth
4 months ago

Put a NASA logo on it and it’s Moon Base Excella. It looks great!

ClutchAbuse
ClutchAbuse
4 months ago

That old promotional picture is fucking gold.

Manwich Sandwich
Manwich Sandwich
4 months ago

Looks like an interesting idea… but I imagine they have to be careful not to go under any low bridges.

Chronometric
Chronometric
4 months ago

I see increased hassle (tow weight, air resistance, leaks, storage) for very little increase in value (difficult to access claustrophobic sleeping cave).

I admire the fabrication skills but no thank you.

Ok_Im_here
Ok_Im_here
4 months ago
Reply to  Chronometric

agreed… needs more windows upstairs.

In truth, I think stacking a trailer on top was the wrong approach. Just custom fabricate a hump with bigger windows and that is more smoothly integrated into the top.

Honestly, I’ve thought about this kind of thing ever since there was a featured old trailer that did have an upstairs.

The other thing that’s funny is in the stock photo it appears that a sedan is pulling that trailer. I swear, this seemed to be a thing in the past.

beachbumberry
beachbumberry
4 months ago

I love this!!! I’ve been really strongly considering parting with my bus and building an airstream to drag behind my expedition and was brainstorming a sort of pop top for my older 2 kids to sleep in

Shop-Teacher
Shop-Teacher
4 months ago

I’m afraid I’m going to have to call BS on their claims that it tows like a dream, and they’ve pulled it all over the US. Look at the way they’ve staged it in the pictures. Look at the open shelf over the kid’s bed. Look at the squated out 1/2 ton Dodge they tried to tow it with.

I bet they used it once, damn near killed themselves when a crosswind kicked up, and found the inevitable giant mess in the trailer when they got to the campsite. Now they’re tired of paying storage fees, and trying to get out from under it.

ClutchAbuse
ClutchAbuse
4 months ago
Reply to  Shop-Teacher

I’m towing a travel trailer up California Hwy 1 tomorrow. Despite wedging everything in the back the best I can I fully expect chaos when we get there. Hopefully the fridge doesn’t pop open this time.

Last edited 4 months ago by ClutchAbuse
Shop-Teacher
Shop-Teacher
4 months ago
Reply to  ClutchAbuse

Best of luck! I had the fridge thing happen once! That was NOT fun!

Speedway Sammy
Speedway Sammy
4 months ago

I don’t really see the value of doing this, but kudos to them for trying something unique. You’ll definitely not see yourself coming down the road.

John Hower
John Hower
4 months ago

So, how do you get into the wart? Pull-ups? Jumping jacks? Trampoline? Rope climb from 1970s gym class? Inquiring minds …

Space
Space
4 months ago
Reply to  John Hower

Lift the kids up there, then they are stuck and can’t wander off.

LMCorvairFan
LMCorvairFan
4 months ago

Up periscope!

Alexander Moore
Alexander Moore
4 months ago

$112,078 today

So is a brand new 30′ Airstream $80k better, or is someone pocketing the difference?

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Certainly all the modern amenities will bump the price up, but by 70% even after adjusting for inflation? And that’s just for the base model?

Goose
Goose
4 months ago

You picked the most expensive 30′ model they offer. A 30′ Globetrotter is $150k, A 30′ International is $140k, a 30′ Flying cloud starts at $125k. So considering how high demand is, how little competition they have, etc, I don’t think that is a huge price increase considering a “lowly” Flying Cloud is more premium than the Excella of the day.

Last edited 4 months ago by Goose
Alexander Moore
Alexander Moore
4 months ago
Reply to  Goose

Ah whoops, gotcha. Blame the marketing—I’d have thought ‘Classic’ would imply the cheapest, most ‘classic’ series that they offer. Turns out Airstreams are a lot cheaper than I’d originally thought.

Ranwhenparked
Ranwhenparked
4 months ago

FWIW, not having slides would actually be a desirable feature for me – less places to leak, less electrical and mechanical stuff to fail. Same reason I prefer cars without sunroofs.

Ok_Im_here
Ok_Im_here
4 months ago
Reply to  Ranwhenparked

I’ve never had a problem with a slide, all I’ve ever done is lubricate them as part of what I have to do anyway. As much as I like Airstreams, the lack of slides bothers me, of course the price bothers me more, so there’s that.

Anoos
Anoos
4 months ago

I can’t look at this thing.

That top looks like a blister in a tire’s sidewall – and I expect it to pop at any moment.

UnseenCat
UnseenCat
4 months ago

Interesting and creative, but I feel like there was a missed opportunity to put more windows into the raised section — streamliner dome-car style.

TheWombatQueen
TheWombatQueen
4 months ago
Reply to  UnseenCat

Precisely

Ranwhenparked
Ranwhenparked
4 months ago
Reply to  UnseenCat

I was thinking old timey caboose, but yours fits much better

Gerontius Garland
Gerontius Garland
4 months ago
Reply to  UnseenCat
UnseenCat
UnseenCat
4 months ago

This must now be found and reported on!

Gerontius Garland
Gerontius Garland
4 months ago
Reply to  UnseenCat

I actually saw this thing driving through my hometown a few months ago. I know nothing about it, but it is being actively used for road trips. And it is MASSIVE. It’s like seeing an apartment block driving down the highway. Reminded me of those old Popular Mechanics illustrations where people live their lives on the automotive equivalent of cruise ships, perpetually driving around 10-lane-wide freeways.

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